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Process Safety Beacon Index

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  2. Process Safety Beacon Index
Submitted by gwddev on Mon, 11/10/2025 - 4:10 pm
Process Safety Beacon

The Center for Chemical Process Safety (CCPS) publishes a Process Safety Beacon every month. The following is an overview of the Beacons provided by the CCPS.

The Process Safety Beacon is a resource aimed at delivering process safety messages to plant operators and other manufacturing personnel. The monthly one-page newsletter covers the breadth of process safety topics.

The Beacons generally provide a description of an actual incident, an analysis of that incident, and a list of lessons learned. We supplement these analyses with our own interpretation, suing the 20 elements of process safety provided by the CCPS:

  1. Process Safety Culture
  2. Compliance
  3. Competence
  4. Workforce Involvement
  5. Stakeholder Outreach
  6. Knowledge Management
  7. Hazard Identification and Risk Management
  8. Operating Procedures
  9. Safe Work Practices
  10. Asset Integrity / Reliability
  11. Contractor Management
  12. Training / Performance
  13. Management of Change
  14. Operational Readiness
  15. Conduct of Operations
  16. Emergency Management
  17. Incident Investigation
  18. Measurement and Metrics
  19. Auditing
  20. Management Review

The Table provides an index for the Beacons. The first column shows the date; the second column the title of the Beacon with a matching link; the third column the relevant substack analysis (also with a matching link); the fourth column shows the PSM element that was strongly relevant to this particular Beacon.

2025Title / LinkSubstack / LinkPSM Element
Dec   
NovPPE only works when you wear it correctly!More than PPE
  • Hazard Identification and Risk Management
  • Operating Procedures
  • Safe Work Practices
  • Asset Integrity / Reliability
OctRefinery Cooling Tower Explosion and FireCooling Tower Explosion
  • Safe Work Practices
  • Asset Integrity / Reliability
  • Operational Readiness
SepSeveral errors lead to a hydrogen leak & fireHydrogen Leak
  • Contractor Management
  • Training / Performance
AugThermal Expansion runs hot and cold!  
JulAn Interlock bypass bites againInterlock BypassTraining Guide and Quiz
JunOperational Readiness Reviews  
MayKnow the signs of heat illness  
AprKnowing ‘why’ makes tasks saferThe Process Safety Beacon and Chesterton’s Fence 
MarStatic accumulation gives warning signs!!  
FebCommunication is the key to safer operations  
JanSee Something, Say Something  
2024   
DecStored chemicals are still hazardous  
NovAnnouncing International Process Safety Week!!  
OctSome short-cuts may cut lives short  
SepAre You Prepared ??  
AugCorrosion – another hidden threat  
JulAre your P&IDs up to date?  
JunGood evacuation plans save lives!  
May“Does the piping meet the specification?  
AprGet Out and Stay Out !  
MarProcess Upsets Require Focus  
FebVacuum can put a dent in your process!  
JanAn error trap leads to a catastrophe  
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